Fuel Cells, SOFC, MCFC, SOEC and PEMFC

Innovative, quality engineered thermal management solutions for challenging space, weight and performance.

At Morgan, we have history of innovating and driving new technologies to make the world more sustainable. Our ultra-thin, lightweight and adaptable insulation solutions for SOFC, SOEC, MCFC and PEMFC offer best in class performance, weight savings, safety and can help significantly reduce total cost of ownership.

Benefitting from a global manufacturing footprint, Morgan is an industry leader in developing insulation solutions for residential, commercial, industrial, marine, data centres fuel cells.


Partnering with Morgan from the initial stages of the fuel cell design will give you access to our:

  • In house design and testing, prototyping and production manufacturing capabilities
  • Ability to combine our extensive range of materials in dedicated solutions to match your unique requirements
  • Consolidated knowledge and consulting for high-temperature heat management systems design

Morgan Advanced Materials is your partner for all Fuel Cell needs requiring ceramic materials.
For more information around Morgan Technical Ceramics electrical isolation solutions for
fuel cell applications, click the button below.

 

Product solutions

Our wide range of low thermal conductivity, lightweight and adaptable insulation solutions enable maximum utilisation of available space, allow for a more compact design of your application and drastically reduce installation times. Our most commonly used solutions are:

  • WDS® Microporous Granulate
  • WDS® Ultra
  • WDS® Nextra®
  • WDS® LambdaFlex® Super
  • WDS® Flexipor®
  • Superwool® Prime
  • Superwool® Boards and Shapes
  • Kaowool® Papers

Fuel Cell applications of Morgan products

Hot box insulation and design

The high temperature operational requirement of SOFC, SOEC and MCFC fuel cell (600°C – 900°C) can be effectively solved with the Morgan WDS product range. Morgan WDS Microporous Granulate and WDS Ultra and Nextra boards are primarily used for this part of the cell, effectively reducing external shell temperature to as low as 50°C, maximising heat loss and optimising stack performance.

In addition to class leading insulation solutions, Morgan’s engineering and manufacturing capabilities provide full design, testing and prototype manufacturing solutions with regards to the design and heat loss simulation analysis of the hot box.

Balance of plant

WDS Microporous, our fibre based high temperature, high performance Superwool and EST™ and Pipe Insulation materials provide thermal management to high temperature fuel cells.

Reformers

Morgan materials address the unique challenges posed by small residential PEMFC units. In applications where space is at a premium, the use of conventional insulation materials is, in most cases, not feasible. To tackle such challenges and complex design requirements, Morgan WDS Microporous Granulate and WDS Ultra and Nextra offer the right solutions for such applications.

Fully integrated approach

  • Consolidated knowledge and consulting for high-temperature heat management systems design
  • Expertise in different markets and applications
  • In house design and testing capabilities
  • Ability to combine our materials in dedicated solutions to match our customers' expectations

Logistics solutions

  • Flexible and custom packaging
  • Silo transportation
  • On-site storage
  • Flowability analysis
  • Densification analysis
  • Grain size distribution analysis
  • Bulk density analysis

Your development partner for every step of your project

  • Thermal simulations
  • Design and technical support
  • On-field assistance
  • Thermal analysis
  • Materials selection
  • 3D-2D estimation and design

Fuel Cell solutions from Morgan